1Professor Cook teaches Operations Management at an Ontario

1)Professor Cook teaches Operations Management at an Ontario University. She is scheduled

to give her class of 55 students a final exam on the last day of the exam week, and she is leaving town

the same day. She is concerned about her ability to finish grading her exams. She estimates that with

everything else she has to do she has only six hours to grade the exams. From past experience, she

knows that the first exam will take her about 10 minutes to grade. She estimate that her learning curve

to be 85%, and it will be fully realized after 10 exams (i.e., improvement will not be possible any

more). Will she be able to get the exams graded before her departure? Please show your work to

support your conclusion.

2) Avalanche, Inc. is a manufacturer of premium snow skis. The work is a combination of

precision machining and skilled craftsmanship. Before completion, skis are processed back and forth

between six different departments: (1) moulding, (2) cutting, (3) fibreglass weaving, (4) gluing, (5)

finishing, and (6) waxing. Avalanche is opening a new production facility and wants to lay it out as

efficiently as possible. The number of loads of material moved from department to department at

existing operations in other plants is shown below. Arrange the department for Avalanche’s new plant

in a 2× 3 grid to minimize non-adjacent loads.

/ DEPARTMENT /

3) The following table shows the tasks necessary for final assembly of a hospital bed, the

length of time needed to perform each task, and the operations that must be completed prior to

subsequent operations.

a. Construct a precedence diagram.

b. Calculate the cycle time necessary to complete 180 beds during a 42-hour week. What is the

minimum number of workstations needed to meet this demand? With this minimum number of

workstations, balance the line such that the highest efficiency is achieved. Calculate the efficiency.

With this design, how many hours are needed to meet the weekly demand of 180 beds?

c. Suppose that, during peak-demand seasons, the first priority is to maximize output (i.e., maximize

the number of beds completed during any given period), and the second priority is to maximize

efficiency. Balance the line according to the priority rule during peak-demand seasons. Calculate

the efficiency. How many beds can be completed during a 42-hour week?

Element Precedence Time

A                 —             4

B                 —             5

C                  —             8

D                  A              4

E                A, B            3

F                  B             3

G                D, E            5

H                  F              7

I                 G, H            1

J                    I               7

K                C, J             4

from/to 1 2 3 4 5 6
1 100 75 100 60
2 10 45 60
3 30 85
4 100 50 70
5 25 70 30 40 65
6 65 35

Solution

Answer to question 1 :

We will use standard learning curve table to answer the question

There will be 55 exams for 55 students

It is given that time required for the first exam = 10 minutes

Learning curve = 85%

As per learning curve table,

Time required for the 10th exam = 5.83 minutes

Cumulative time required for first 10 exams = 71.16 minutes

It is given that there will be no improvement possible after 10th exam.

Therefore time required for each of balance ( 56 – 10 ) 46 exams = 5.83 minute/exam x 46 = 268.18 minutes

Therefore , total time required to grade 56 exams

= Time required to grade first 10 exams + Time required to grade next 46 exams

= 71.16 + 268.18 minutes

= 339.34 minutes

Maximum available time to grade the exams = 6 hours = 360 minutes

Since , Total time required to grade 56 exams < Maximum available time to grade the exams

Therefore, she will be able to grade the exams before her departure

SHE WILL BE ABLE TO GRADE THE EXAMS BEFORE HER DEPARTURE

SHE WILL BE ABLE TO GRADE THE EXAMS BEFORE HER DEPARTURE

1)Professor Cook teaches Operations Management at an Ontario University. She is scheduled to give her class of 55 students a final exam on the last day of the e
1)Professor Cook teaches Operations Management at an Ontario University. She is scheduled to give her class of 55 students a final exam on the last day of the e

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